Assembly Intelligence

AI process planning for enterprise manufacturing

AutoAssembler™ transforms product designs into live, validated, change-aware production plans for existing and new products. Deployed in customer-controlled environments, it keeps design, planning, and production in sync. AutoAssembler™ is a manufacturing compiler: transforming what must be built into how it will be built.

Solve the Pain of Process Planning with Engineering Changes

AutoAssembler's AI compares reference and revised designs, maximizes reuse of existing process steps, and produces an updated process plan for the revised design. AutoAssembler™ is deployed in your secure environment, so the AI learns from your engineering decisions over time and improves with use. Your data stays in your environment; there is no cross-training across customers.

Reference CAD

All major CAD formats accepted -- Creo, Siemens, Catia, Solidworks, STEP, Parasolid, and others

Reference

MBOM/BOP

AutoAssembler Logo
  • PLM integrated, translates from/to custom MBOM/BOP formats
  • Auto identify design changes, evaluates DFA
  • Removes/ adds/ swaps process steps from MBOM/BOP
  • Iterates with engineer feedback
  • Model based plans and work-instructions

Revised

MBOM/BOP

Revised CAD

All major CAD formats accepted -- Creo, Siemens, Catia, Solidworks, STEP, Parasolid, and others

Built for the Complexity of Real-World Manufacturing Planning

Process planning for complex assemblies — across massive part counts, constant revisions, and multiple product configurations.

Validate Designs

Catch Critical Assembly Issues Before They Hit the Floor

AutoAssembler™ flags interference, misalignment, and infeasible configurations using AI and physics, including motion feasibility, buildability, assembly sequencing, and DFA scoring, so teams can fix issues in design instead of production.

Automate Planning

Generate MBOM and Bill of Process Without Spreadsheets

AutoAssembler™ derives the MBOM and BOP directly from the product model, generating part-by-part and subassembly build plans, sequencing from engineer-defined constraints, and change-aware updates from EBOM diffs.

Share and Iterate

Keep Engineering and Manufacturing Aligned

AutoAssembler™ keeps engineering and manufacturing aligned with browser-based authoring, collaborative review, role-based approvals, and structured outputs for ERP, MES, and robotic systems.

Why Process Planning at Enterprise Scale Needs AutoAssembler™

Process planning is still managed across documents, tribal knowledge, and disconnected engineering artifacts. That makes traceability weak, engineering changes expensive, and standardization across product families difficult to sustain.

The gap

CAD stops at the EBOM; the factory still needs an MBOM and bill of process

Without a model-linked plan, manufacturing intent lives in spreadsheets and decks. There is no traceable bridge from the engineering definition to how the product is actually built.

  • EBOM → MBOM translation is person-dependent and untraceable
  • Process planning is disconnected from product geometry
  • Tribal knowledge decides what can be reused

Scale & churn

Every variant and revision restarts the same manual work

Each configuration repeats its own translation and bill of process. When the design changes, teams re-author steps instead of updating only what changed—so change impact is chased by hand across variants.

  • Every configuration multiplies spreadsheet and slide-deck effort
  • No shared view of which subassemblies and steps carry across variants
  • Engineering changes force a near-full replan for large assemblies

Operational need

An Integrated AI Layer for Process Planning

Manufacturers do not need to replace core systems overnight. They need an AI layer that connects engineering definition, process planning, and downstream execution while improving traceability, reuse, and change control.

  • Works alongside existing planning and enterprise systems
  • Traceable from engineering definition to factory plan
  • Reusable across revisions, variants, and configurations

API-First Integration

AutoAssembler™ is a UI-enabled, private cloud-deployable platform built around a robust API layer. It connects upstream to your engineering systems and downstream to production, with work instructions stored as structured data rather than static documents.

Upstream connections to CAD and PLM systems for product geometry and structure data
Downstream structured data exchange with ERP, MES, and factory automation systems
Process definitions stored as machine-readable data with full traceability and version control
Deployed on your private cloud with no data shared across customers

Evaluate It on Your Assemblies

AutoAssembler™ is already deployed in customer-controlled enterprise environments. Talk with the engineering team about your assembly planning workflow, deployment constraints, and integration requirements.